Weld hardfacing and rebuilding technology
Steel industry
 


Continuous casting rolls.

Average life:

- without hardfacing :
300.000 tons of steel

- with hardfacing :
3.000.000 tons of steel.


Hardface plates on feeder chute. Integra® technology selected by the maintenance contractor. The service life is three times longer than Nihard cast plates.

A sinter plant increased production from 8.000 to 11.000 tons per day - only Integra®`honeycomb` technology achieved satisfactory life time under the severe service conditions.
A dedicated integra technician

Thomas' role as a trained technician is to make assessments of the service performance of components delivered to customers, but he is equally capable of installing automatic machinery or managing an in-situ welding contract.

"it is always a very satisfying experience to witness the in-service wear characteristics and to discuss with the customer the performance of the hardfaced components. Before using integra technology the lifetime of the stars and the breaker bars was approximately 6months. Today we can achieve 36 months!"

He must co-ordinate manufacturing improvements between the customer and the integra workshop, and ensure his report, including photos and measurement data, is sent to the customer and entered on the integra database.



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